{"id":35764,"date":"2020-04-02T09:00:11","date_gmt":"2020-04-02T16:00:11","guid":{"rendered":"http:\/\/kk.org\/cooltools\/?p=35764"},"modified":"2020-04-01T13:54:51","modified_gmt":"2020-04-01T20:54:51","slug":"working-with-metal-infused-filaments","status":"publish","type":"post","link":"https:\/\/tkdev.kk.org\/cooltools\/working-with-metal-infused-filaments\/","title":{"rendered":"Working with Metal-Infused Filaments"},"content":{"rendered":"<p>Got a tip to share? Tools to recommend? Shop tales to tell?\u00a0<a href=\"mailto:garethbranwyn@mac.com?subject=tips&amp;utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Talk to me.<\/a><\/p>\n<p>The<a href=\"https:\/\/hackspace.raspberrypi.org\/issues\/29?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">\u00a0latest issue<\/a>\u00a0of\u00a0<em>HackSpace (#29)\u00a0<\/em>is out (free PDF). This month\u2019s theme is working with wood. I have a 4-page piece in the issue (pg 92) rounding up 3D printing tips and tricks (see one of them below).<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Working with Metal-Infused Filaments<\/strong><\/p>\n<div id=\"attachment_35770\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-35770\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-35770\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/3Dprintedmold.jpeg\" alt=\"3D printed mold incorporating some copper-infused filament.\" width=\"600\" height=\"800\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/3Dprintedmold.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/3Dprintedmold-225x300.jpeg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-35770\" class=\"wp-caption-text\">3D printed mold incorporating some copper-infused filament.<\/p><\/div>\n<p>From my piece in\u00a0<a href=\"https:\/\/hackspace.raspberrypi.org\/issues\/29?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">issue 29<\/a>\u00a0of\u00a0<em>HackSpace<\/em>: Washington, DC-area artist and curator\u00a0<strong>Dave Mordini<\/strong>\u00a0shared this discovery with me. \u201cI took an old broken lawn ornament and put new feet on it. I then 3D-scanned it using an inexpensive consumer scanner. I decided to add pizzazz to an aluminum casting of it by using copper-infused filament when 3D printing my mold. The 3D-printed mold is packed in sand. When you pour the hot aluminum into the mold, the plastic part gets burned away, but the copper remains.\u201d<\/p>\n<div id=\"attachment_35769\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-35769\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-35769\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/lawnornament.jpeg\" alt=\"The finished lawn ornament.\" width=\"600\" height=\"800\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/lawnornament.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/lawnornament-225x300.jpeg 225w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-35769\" class=\"wp-caption-text\">The finished lawn ornament.<\/p><\/div>\n<p><strong>Magnets in the Shop<\/strong><\/p>\n<div id=\"attachment_35768\" style=\"width: 533px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-35768\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-35768\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/illustrationrichardsheppard.jpeg\" alt=\"Illustration by Richard Sheppard for &quot;Tips and Tales from the Workshop.&quot;\" width=\"523\" height=\"1168\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/illustrationrichardsheppard.jpeg 523w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/illustrationrichardsheppard-134x300.jpeg 134w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/illustrationrichardsheppard-459x1024.jpeg 459w\" sizes=\"(max-width: 523px) 100vw, 523px\" \/><p id=\"caption-attachment-35768\" class=\"wp-caption-text\">Illustration by Richard Sheppard for &#8220;Tips and Tales from the Workshop.&#8221;<\/p><\/div>\n<p>For my next\u00a0<em>HackSpace<\/em>\u00a0column, I am doing a round-up of cool things you can do with magnets in your shop (and in your projects). If you have any good ideas,\u00a0<a href=\"mailto:garethbranwyn@mac.com?subject=magnets&amp;utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">please share<\/a>. Here is one of the magnet-related tips from my book,\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/1680450794\/tipstoolshoptales-20\" target=\"_blank\">Tips and Tales fr0m the Workshop<\/a>.<br \/>\n&nbsp;<br \/>\n<strong>Save Your Drill Press Chuck on a Key Ring:<\/strong>\u00a0Tired of losing the chuck on your drill press? Use a retractable magnetic key ring to store it close at hand by mounting it on the press itself. [Sean Michael Ragan]<br \/>\n&nbsp;<br \/>\n<strong>Make:&#8217;s Adhesive Chart<\/strong><\/p>\n<div id=\"attachment_35767\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-35767\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-35767\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/gluemakechart.jpeg\" alt=\"Sticking this to that.\" width=\"600\" height=\"376\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/gluemakechart.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/gluemakechart-300x188.jpeg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-35767\" class=\"wp-caption-text\">Sticking this to that.<\/p><\/div>\n<p>Someone posted the above chart to the \u201cShop Hacks\u201d group on\u00a0<em>Facebook<\/em>\u00a0which reminded me to share it here. We included one of these charts in the\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/1449320562\/tipstoolshoptales-20\" target=\"_blank\">Maker\u2019s Notebook<\/a>\u00a0that I edited and on the\u00a0<em>Make:\u00a0<\/em>website.\u00a0<a href=\"https:\/\/makezine.com\/2016\/03\/25\/dont-glue-anything-without-handy-reference-chart\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Here<\/a>\u00a0is a larger version.<\/p>\n<p><strong>The Maker&#8217;s Muse<\/strong><\/p>\n<div id=\"attachment_35766\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-35766\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-35766\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/DIYTwist.jpeg\" alt=\"Sean's DIY twist drill.\" width=\"600\" height=\"568\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/DIYTwist.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/DIYTwist-300x284.jpeg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-35766\" class=\"wp-caption-text\">Sean&#8217;s DIY twist drill.<\/p><\/div>\n<p>Via\u00a0<strong>Sean Ragan<\/strong>\u2019s\u00a0<a href=\"https:\/\/www.instagram.com\/seanmragan\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Instagram<\/a>: \u201cA chuck from an obsolete DeWalt cordless drill fit with standoff and a spigot handle for manual drilling, reaming, chamfering, deburring, etc.\u201d<\/p>\n<p><strong>Using a Sewing Machine Needle as a Drill?<\/strong><\/p>\n<div class=\"revue-p\">Here\u2019s a tip from the always reliable\u00a0<strong>Emory Kimbrough<\/strong>: \u201cNeed to drill a very small diameter hole, but don\u2019t have the needed tiny drill bit?\u00a0\u00a0Or, perhaps you do have the bit, but it\u2019s too small for your big drill chuck to get a good grip on?\u00a0 In a pinch, you can try a sewing-machine needle.\u00a0\u00a0Unlike needles for hand sewing, sewing-machine needles have an enlarged, sometimes flattened shank that the chuck can grab.\u00a0\u00a0 Here\u2019s a second useful trick for using a small-diameter drill bit in a large chuck that won\u2019t quite close tightly onto the bit:\u00a0\u00a0Find some insulated wire with a gauge equal to, or at least fairly close to, the diameter of bit.\u00a0\u00a0Strip off a short segment of the insulation \u2013 now you have a little rubbery tube to slide around the base of your tiny bit, providing a larger-diameter gripping surface for the big drill chuck to squeeze.\u201d<\/div>\n<p>&nbsp;<br \/>\n<strong>Shop Talk<\/strong><\/p>\n<div id=\"attachment_35765\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-35765\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-35765\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/homelytoolcarousel.jpeg\" alt=\"Larry Albertelli's homely tool carousel\" width=\"600\" height=\"449\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/homelytoolcarousel.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/04\/homelytoolcarousel-300x225.jpeg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-35765\" class=\"wp-caption-text\">Larry Albertelli&#8217;s homely tool carousel<\/p><\/div>\n<p>I\u2019ve been getting some wonderful messages and photos in response to my\u00a0<a href=\"https:\/\/www.getrevue.co\/profile\/garethbranwyn\/issues\/gareth-s-tips-tools-and-shop-tales-issue-39-232613?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">\u201chomely tools\u201d request<\/a>\u00a0in the last issue.\u00a0<a href=\"mailto:garethbranwyn@mac.com?subject=homely_tools&amp;utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Show me<\/a>\u00a0(and tell me about)\u00a0<em>your<\/em>\u00a0homely tools.<\/p>\n<p>***<\/p>\n<p><strong>Larry Albertelli\u00a0<\/strong>writes:<strong>\u00a0<\/strong>I have small plastic bottles with different tips, including needle tips, and small vials, with tiny funnels that fit them all. In them I put homemade lubes, solvents, diluted\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B007TSYNG8\/tipstoolshoptales-20\" target=\"_blank\">E6000<\/a>, diluted\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B000BQPFAS\/tipstoolshoptales-20\" target=\"_blank\">Lexel<\/a>. I have plastic and glass syringes with sharp and blunt tips to dispense minute quantities of various lubes and glues. Microbrushes, small makeup brushes, scalpels of various sizes, a carbide tool sharpener which sharpens any blade, from\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B073HTGTPJ\/tipstoolshoptales-20\" target=\"_blank\">#11 scalpel blade<\/a>\u00a0to scissors blades, razor blades, utility blades, you name it, in seconds. The list goes on and on. These are the backbone of a tinkerer\/hobbyist\/maker.<\/p>\n<p>Reader\u00a0<strong>John Young<\/strong>\u00a0also wrote to remind us all of the oldie but goodie of tacking up an old hacksaw blade on the edge of a workbench or elsewhere to use for cutting sandpaper to size. You can also use such an arrangement to cut kraft paper and other similar materials.<\/p>\n<div class='ctx-module-container ctx_default_placement ctx-clearfix'><\/div><span class=\"ctx-article-root\"><!-- --><\/span>","protected":false},"excerpt":{"rendered":"<p>Gareth&#8217;s Tips, Tools, and Shop Tales &#8211; Issue #40<\/p>\n","protected":false},"author":13684,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_mi_skip_tracking":false},"categories":[2371],"tags":[2372],"acf":[],"_links":{"self":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/35764"}],"collection":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/users\/13684"}],"replies":[{"embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/comments?post=35764"}],"version-history":[{"count":3,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/35764\/revisions"}],"predecessor-version":[{"id":35773,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/35764\/revisions\/35773"}],"wp:attachment":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/media?parent=35764"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/categories?post=35764"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/tags?post=35764"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}