{"id":36331,"date":"2020-06-11T09:00:59","date_gmt":"2020-06-11T16:00:59","guid":{"rendered":"http:\/\/kk.org\/cooltools\/?p=36331"},"modified":"2020-06-04T10:03:35","modified_gmt":"2020-06-04T17:03:35","slug":"quick-molding-with-sugru","status":"publish","type":"post","link":"https:\/\/tkdev.kk.org\/cooltools\/quick-molding-with-sugru\/","title":{"rendered":"Quick Molding with Sugru"},"content":{"rendered":"<p>See the piece below on my Father\u2019s Day tips drawing.\u00a0<a href=\"mailto:garethbranwyn@mac.com?subject=dad_says&amp;utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Send me some<\/a>\u00a0\u201ctips my dad says.\u201d<\/p>\n<p><strong>Quick Molding with Sugru<\/strong><\/p>\n<div id=\"attachment_36341\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36341\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36341\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/sugru.jpeg\" alt=\"Making a good impression.\" width=\"600\" height=\"515\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/sugru.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/sugru-300x258.jpeg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36341\" class=\"wp-caption-text\">Making a good impression.<\/p><\/div>\n<p>The always-informative and resourceful,\u00a0<strong>Bob Knetzger<\/strong>, wrote in to share a quick n\u2019 dirty molding and casting tip:<\/p>\n<p>Here\u2019s a trick I\u2019ve used to duplicate small parts, especially things like injection molded game pieces or other detailed shapes.<\/p>\n<p>I\u2019ve had good results using\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B074TH2GXC\/tipstoolshoptales-20\" target=\"_blank\">Sugru<\/a>\u00a0as quick \u201copen\u201d cast mold making material. Usually it\u2019s used to repair things as it grips firmly onto other materials, but if you carefully spray your original form with a mold release (like PAM cooking spray), you can make a nice mold. Knead together some Sugru as usual. (I put the Sugru in a small wood mold base cavity here). Then press the shape to be duplicated into the soft Sugru.Let it set overnight, then peel out the form.\u00a0You\u2019ll have a perfect mold and the semi-flexible Sugru will even allow for some mold undercuts. I\u2019ve used this to cast low-temp metal to make small charms.<\/p>\n<p>Instead of metal, I\u2019ve also made polyethylene-like plastic parts using\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B019EY5Q1U\/tipstoolshoptales-20\" target=\"_blank\">polycaprolactone<\/a>\u00a0(was called U Mold plastic back in Radio Shack days). Melt these colored-plastic pellets in HOT water, then press a blob of it into a mold (or just freeform it with your hands). When cool, you\u2019ll have a tough plastic part that you can drill or trim. You can even find it in integral colors.<\/p>\n<div id=\"attachment_36340\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36340\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36340\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/moldingsugru.jpeg\" alt=\"Quick 'n dirty molding and casting with Sugru and low-melt casting metal.\" width=\"600\" height=\"450\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/moldingsugru.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/moldingsugru-300x225.jpeg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36340\" class=\"wp-caption-text\">Quick &#8216;n dirty molding and casting with Sugru and low-melt casting metal.<\/p><\/div>\n<p><strong>Making a Rag-in-a-Can Oiler<\/strong><\/p>\n<div id=\"attachment_36339\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36339\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36339\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/lubricationaplicator.png\" alt=\"A simple lubrication applicator you can use for years.\" width=\"600\" height=\"497\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/lubricationaplicator.png 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/lubricationaplicator-300x249.png 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36339\" class=\"wp-caption-text\">A simple lubrication applicator you can use for years.<\/p><\/div>\n<p>By way of woodworker Paul Sellers comes\u00a0<a href=\"https:\/\/youtu.be\/npKo1y2e8RI?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">this handy tip<\/a>\u00a0for creating a can oiler for lubricating flat surfaces like machine tables, saw blades, etc. Basically, you just stuff rags tightly into a small can (or plastic spray can lid) and then soak the rag with your favorite shop lubricant.<\/p>\n<p><strong>Working with Foam Clay<\/strong><\/p>\n<div id=\"attachment_36338\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36338\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36338\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/foamsculpt.png\" alt=\"A foam you can sculpt, mold, sand, cut, etc. Cool.\" width=\"600\" height=\"384\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/foamsculpt.png 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/foamsculpt-300x192.png 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36338\" class=\"wp-caption-text\">A foam you can sculpt, mold, sand, cut, etc. Cool.<\/p><\/div>\n<p>I bumped into\u00a0<a href=\"https:\/\/youtu.be\/8kM8IGONYCM?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">this video<\/a>\u00a0on\u00a0<em>Punished Props\u00a0<\/em>from last year on using\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B082NVM6NR\/tipstoolshoptales-20\" target=\"_blank\">Foam Clay<\/a>, a type of sculpting foam that looks pretty impressive, versatile and easy to work with.<\/p>\n<p><strong>Toys!<\/strong><\/p>\n<div id=\"attachment_36337\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36337\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36337\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/direstablade.png\" alt=\"I want!\" width=\"600\" height=\"526\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/direstablade.png 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/direstablade-300x263.png 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36337\" class=\"wp-caption-text\">I want!<\/p><\/div>\n<div class=\"revue-p\">File this one under \u201cI want!\u201d\u00a0<strong>Jimmy DiResta<\/strong>\u00a0has been cranking out the products for sale of late, from his highly-recommended\u00a0<a href=\"https:\/\/imakeny.com\/collections\/tools\/products\/diresta-ice-pick?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">ice pick<\/a>\u00a0(I use mine almost daily) to leather-bound and\u00a0<a href=\"https:\/\/imakeny.com\/collections\/letterpress\/products\/if-it-looks-straight-it-is-straight-2-diresta-letterpress-notepads-plus-2-pencils?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">letterpress project notebooks<\/a>. But his latest and greatest is his\u00a0<a href=\"https:\/\/imakeny.com\/collections\/tools\/products\/diresta-razor-blade?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">giant utility blade<\/a>\u00a0($40). It\u2019s a tool! It\u2019s a piece of art! It\u2019s a maker status symbol! Not sure I would use it a lot, but I want one anyone.<\/div>\n<p><strong>A Tour of Sophy Wong&#8217;s Studio<\/strong><\/p>\n<div id=\"attachment_36336\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36336\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36336\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/sophysshop.png\" alt=\"Check out Sophy's well-organized shop.\" width=\"600\" height=\"393\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/sophysshop.png 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/sophysshop-300x197.png 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36336\" class=\"wp-caption-text\">Check out Sophy&#8217;s well-organized shop.<\/p><\/div>\n<div class=\"revue-p\">I love seeing other people\u2019s workspaces. For\u00a0<a href=\"https:\/\/makerfaire.com\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Virtually Maker Faire<\/a><strong>\u00a0<\/strong>a few weeks ago,<strong>\u00a0Sophy Wong<\/strong>\u00a0gave\u00a0<a href=\"https:\/\/youtu.be\/7aYi3lGs96s?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">a tour\u00a0<\/a>of her shop where she makes wearables, cosplay outfits, and other wonderful things. It was nice to see a shared couple\u2019s makerspace and to pick up some organizing tips, like these wonderful (and cheap!)\u00a0<a href=\"https:\/\/www.ikea.com\/us\/en\/p\/raskog-utility-cart-gray-green-90443135\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Ikea utility carts<\/a>.<\/div>\n<div class=\"revue-p\"><\/div>\n<div id=\"attachment_36335\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36335\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36335\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/binderclips.png\" alt=\"Binder clips. 1001 uses.\" width=\"600\" height=\"429\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/binderclips.png 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/binderclips-300x215.png 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36335\" class=\"wp-caption-text\">Binder clips. 1001 uses.<\/p><\/div>\n<p>My friend, DC-area artist and musician,\u00a0<strong>Bud Wilkinson<\/strong>, posted this image on\u00a0<em>Facebook<\/em>\u00a0several years ago and and commented: \u201cSaw this in the studio of artist,\u00a0<strong>Sarah Bentley<\/strong>, today. Brilliant use of\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B07D71BQSZ\/tipstoolshoptales-20\" target=\"_blank\">binder clips<\/a>!\u201d Agreed. Using binder clips is a great way to hang things on pegboards when the thing you wish to hang has no hole in it. [Photo by Bud Wilkinson.]<\/p>\n<p><strong>Tips My Dad Says<\/strong><\/p>\n<div id=\"attachment_36334\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36334\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36334\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/makerdadtips.png\" alt=\"Words o' wisdom from pops.\" width=\"600\" height=\"919\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/makerdadtips.png 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/makerdadtips-196x300.png 196w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36334\" class=\"wp-caption-text\">Words o&#8217; wisdom from pops.<\/p><\/div>\n<p>Years ago on\u00a0<em>Make:<\/em>, we ran a Father\u2019s Day contest where folks sent in words of maker wisdom from their fathers and grandfathers for a chance to win a Leatherman tool. Many of the submissions were wonderful, so much so that we decided to print them as the above cards you could hang in your shop. This year, I would like to do a similar contest here.\u00a0<a href=\"mailto:garethbranwyn@mac.com?subject=dad_says&amp;utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Send me a tip<\/a>\u00a0you learned from your father or grandfather and I will post the best of them the week of Father\u2019s Day. I will also pick someone at random and send them an autographed copy of\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/1680450794\/tipstoolshoptales-20\" target=\"_blank\">my book<\/a>.<\/p>\n<p><strong>Shop Talk<\/strong><\/p>\n<div id=\"attachment_36333\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36333\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36333\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/diychorecoat.jpeg\" alt=\"DIY &quot;Chore Coat&quot;\" width=\"600\" height=\"698\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/diychorecoat.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/diychorecoat-258x300.jpeg 258w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36333\" class=\"wp-caption-text\">DIY &#8220;Chore Coat&#8221;<\/p><\/div>\n<p>In response to our \u201cmaker sartorial\u201d discussion, reader\u00a0<strong>Elliott \u201cEeyore\u201d Evans<\/strong>\u00a0writes:<\/p>\n<p>After seeing a garment similar to this one being sold by Chris Schwarz out of his woodworking blog\u2019s store, I decided to make\u00a0<a href=\"http:\/\/www.ee0r.com\/blog-new\/blue-shop-coat\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">a chore coat<\/a>\u00a0for myself.<\/p>\n<p>This has been a great investment of time and materials. I was wearing a polarfleece jacket to stay warm in an unheated shop, but polyester fleece sucks in sawdust. Cotton duck is smoother and vacuum-cleans much easier. When it\u2019s really cold in the shop, I wear a sweatshirt underneath this.<\/p>\n<p>After catching one of the pockets on a tool handle and nearly tearing it off, I\u2019ve since added rivets to the top corners.<\/p>\n<p>For footwear, I\u2019m a big fan of\u00a0<a href=\"http:\/\/www.amazon.com\/exec\/obidos\/ASIN\/B007KANYU6\/tipstoolshoptales-20\" target=\"_blank\">Keen hard toe work shoes<\/a>. I had a pair of Keen hiking boots, and they were super comfortable. The next time I needed hard toe shoes, I went Keen and have never regretted it. I own two different styles, and both are as comfortable as the hiking boots. Affordable, and not boring.<\/p>\n<div id=\"attachment_36332\" style=\"width: 610px\" class=\"wp-caption alignnone\"><img aria-describedby=\"caption-attachment-36332\" decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-36332\" src=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/pruningsheers.jpeg\" alt=\"Pruning sheers at 20 paces.\" width=\"600\" height=\"428\" srcset=\"https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/pruningsheers.jpeg 600w, https:\/\/tkdev.kk.org\/cooltools\/files\/2020\/06\/pruningsheers-300x214.jpeg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-36332\" class=\"wp-caption-text\">Pruning sheers at 20 paces.<\/p><\/div>\n<p><strong>Karen McBride<\/strong>\u00a0from\u00a0<a href=\"http:\/\/www.woodkiltonstudio.com\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Woodkilton Studio\u00a0<\/a>writes. These are the best tool belts ever.\u00a0<a href=\"http:\/\/wheelermunroe.com\/?utm_campaign=Gareth%27s%20Tips%2C%20Tools%2C%20and%20Shop%20Tales&amp;utm_medium=email&amp;utm_source=Revue%20newsletter\" target=\"_blank\">Wheeler Munroe<\/a>\u00a0made me a custom belt for furniture making with holders for squares and pencils added to the basic belt.\u00a0I just love her stuff.\u00a0She\u2019s a graduate of the College of the Redwoods furniture design program and made her first belt for herself. Her business took off from there.<\/p>\n<div class='ctx-module-container ctx_default_placement ctx-clearfix'><\/div><span class=\"ctx-article-root\"><!-- --><\/span>","protected":false},"excerpt":{"rendered":"<p>Gareth&#8217;s Tips, Tools, and Shop Tales &#8211; Issue #49<\/p>\n","protected":false},"author":13684,"featured_media":36341,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_mi_skip_tracking":false},"categories":[2371],"tags":[2372],"acf":[],"_links":{"self":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/36331"}],"collection":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/users\/13684"}],"replies":[{"embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/comments?post=36331"}],"version-history":[{"count":1,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/36331\/revisions"}],"predecessor-version":[{"id":36342,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/36331\/revisions\/36342"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/media\/36341"}],"wp:attachment":[{"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/media?parent=36331"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/categories?post=36331"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/tkdev.kk.org\/cooltools\/wp-json\/wp\/v2\/tags?post=36331"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}